Explore production-grade metal components machined with simultaneous 5-axis CNC routing and green-light laser powder bed fusion (LPBF).
In modern procurement, low-cost precision is achieved through process optimization, material yield engineering, and hybrid additive-subtractive workflows—not compromised metallurgy or skipped inspections.
Traditional subtractive machining cuts away up to 85% of expensive raw billets (Ti-6Al-4V, Inconel 718, or Oxygen-Free Pure Copper). Our facility prints near-net-shape geometry via Selective Laser Melting (SLM) and finishes critical datums on 5-axis CNC machines, reducing material waste by up to 60% and shortening spindle run-time.
Multi-step repositioning introduces cumulative datum drift and high labor overhead. By deploying simultaneous 5-axis DMG MORI and Hermle machining centers, TC Precision completes compound angular pockets, undercut profiles, and cross-hole drilling in a single setup, driving positional errors below ±0.005 mm while halving total labor hours.
Cost runaways stem from unoptimized drawings. Our bilingual engineering desk reviews geometric dimensioning and tolerancing (GD&T) before production. By identifying tight radii that require micro-endmills, suggesting stress-relief annealing cycles, and fine-tuning wall thicknesses, we eliminate scrap and re-machining cycles.
Located in the heart of the Greater Bay Area, our 3,000 m² factory harnesses an integrated manufacturing biome where raw material stock, high-precision tooling, specialized surface finishes, and logistics converge within a 15 km perimeter.
In-house and immediate cluster processing: Type II & III Hardcoat Anodizing (MIL-A-8625), Electroless Nickel Plating (MIL-C-26074), Chemical Passivation (ASTM A967), Physical Vapor Deposition (PVD), and ceramic thermal coatings without the weeks of transit typical of decentralized Western supply chains.
Direct mill relationships guarantee traceable, certified billets: Aerospace-grade Al6061-T651, Al7075-T651, Medical-grade Ti-6Al-4V (ELI Grade 23), 316L/17-4PH surgical stainless steels, alongside spherical gas-atomized metal powders for additive manufacturing. Material test reports (EN 10204 3.1) accompany every shipment.
Custom hydraulic jigs, modular soft jaws, and vacuum chucking fixtures are engineered and milled in-house within 24 hours. This eliminates the multi-week lead times common in regional machine shops, allowing prototype orders to transition into production validation within days.
Bridging global procurement requirements with ISO-certified factory execution. We manage international trade compliance, export-grade packaging, and dimensional traceability.
Equipped with climate-controlled Zeiss coordinate measuring machines (CMM), Keyence optical comparators, surface roughness profilometers, and pneumatic thread-depth gauges. Features are validated to ISO 2768-f/m down to ±0.005 mm with complete First Article Inspection (FAIR) reports provided as standard.
TC Precision treats client CAD data with institutional security. Dedicated firewall partitions, internal air-gapped CAM post-processing terminals, and binding international non-disclosure agreements (NDAs) protect your proprietary intellectual property from initial quote to final delivery.
Delivered Duty Paid (DDP) logistics directly to North America, Europe, Asia, and Oceania. Precision machined parts are ultrasonic-cleaned, vacuum-sealed with anti-corrosion VCI films, and packed in customized pearl foam slots within impact-resistant export containers to prevent thread and bearing damage during transit.
Where dimensional accuracy, structural integrity, and material performance are paramount.
Lightweight harmonic drive housings, cycloidal disc reducers, robotic joint links, and end-of-arm tooling. We combine topology-optimized hollow-lattice titanium additive cores with fine-turned bearing bores to minimize robot payload inertia while maintaining stiffness.
Cold plates, liquid cooling splitters, and custom heat exchangers produced through green-laser copper 3D printing. With 99.9% relative density and thermal conductivity exceeding 390 W/(m·K), these parts are finished via precision fly-cutting for clean mating with IGBT modules.
Ground-tooth spur and helical power gears, splined shafts, differential pinions, and prototype transmission assemblies in 8620, 4140, and 20CrMnTi steels. Case carburization to 58-62 HRC followed by profile grinding yields DIN 5-6 quiet running standards.
The precision engineering landscape is shifting toward adaptive machine control, digital material certificates, and sustainable closed-loop production cycles.
Real-time optical sensors examine each layer of the laser powder bed fusion build. Defect detection algorithms catch anomalous porosity and spatter before CNC secondary operations, ensuring 100% internal sound structure for mission-critical parts.
Thermal expansion probes linked with on-machine Renishaw touch triggers measure workpieces mid-cycle. The controller recalculates tool offset coordinates dynamically, negating the effects of thermal expansion during long continuous milling jobs.
High-vacuum chip centrifuges isolate titanium, brass, and aluminum cutting swarf from cutting fluids. Over 96% of coolants are recycled through micro-filtration, reducing environmental impact while cutting operational overhead.
Evaluating subtractive, additive, and hybrid manufacturing routes across core engineering dimensions.
| Evaluation Parameter | Direct CNC Machining | Metal 3D Printing (LPBF) | TC Precision Hybrid Route |
|---|---|---|---|
| Dimensional Tolerance | ±0.005 mm to ±0.010 mm | ±0.1 mm to ±0.2 mm | ±0.005 mm (On Critical Datums) |
| Internal Conformal Channels | Difficult / Requires Deep Hole Drilling | Full Geometric Freedom | Optimized (Printed & Port Machined) |
| Material Utilization | Low (15% to 40% Typical Yield) | High (>95% Recycled Powder) | Maximum (Near-Net Core + Finish Pass) |
| Surface Finish (Ra) | Ra 0.4 µm to 0.8 µm | Ra 6.3 µm to 10 µm | Ra 0.4 µm (On Mating Surfaces) |
| Cost Profile (1-50 Units) | High Fixture / Program Overhead | Moderate Build Speed Cost | Direct-Factory Economical |
Clear, direct engineering answers to help sourcing directors make confident purchasing decisions.
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